About The Pilot Bioproduction Facility

 
  The Pilot Bioproduction Facility (PBF) is a cGMP-compliant pharmaceutical manufacturing facility located in Silver Spring, MD, at the Walter Reed Army Institute of Research. It has 12,500 sq.ft. of process, labs and support areas, of which 9,000 sq.ft. is cleanroom space. Established in 1953 as the Department of Biologics Research, and producing Good Manufacturing Practice (GMP) compliant material since 1993, the PBF specializes in developing vaccines and biologics for military-relevant infectious disease threats. That mission has since expanded to include collaborations with public and private partners through cooperative agreements. Between 2016-2020, the PBF underwent extensive renovations to expand and improve its state-of-the-art capabilities. Our vaccine and biologics capabilities include process development, scale-up, and Phase I GMP drug substance and drug product manufacturing.  


 
 

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Pilot Bioproduction Facility By The Numbers

 
     
 

>20

Productions Per Year
 

400L

Productions Capacity
Per Run

2,000

Vials/Lot Of Fill/Finish Capacity

75+

Partner
Organizations

 

         
 


 
 
         
 

Mission

Vision

 
       
   

To support the global biologics manufacturing needs for WRAIR, the U.S. Army, the DoD, and governmental and industrial partners in order to provide medical countermeasures to our Warfighters.

   

The PBF strives to be the critical transition point for Vaccines and Biologics from R&D to clinical trials as the DoD’s primary in-house Phase 1 biologics manufacturer.

   

 

 
 
 
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WRAIR Mission Video (FEB 2025)

Walter Reed Army Institute of Research
 
     

PILOT BIOPRODUCTION FACILITY SUCCESSES

 
     

PBF support has been critical to the development efforts of the Department of Defense in the advancement of many vaccine products. These vaccines include those for hepatitis A, meningitis, dengue fever, malaria, adenovirus, Japanese encephalitis, shigellosis, zika and COVID-19. Several of these experimental vaccines have progressed to advanced clinical trials and licensure.